How Our Apparel Manufacturing Process Works
From brief to dispatch.
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01
Brief & feasibility
We review product type, tech pack status, quantities, target market, target date, material direction, and compliance needs.
You receive: written feasibility notes and an itemised quotation
Quality controlFeasibility gate
Risks, tolerances, destination requirements, testing needs, and approval gates are defined before development starts.
- Approval / control
- Approval: feasibility brief · quality plan
- Inspection focus
- Testing documents · Labels & regulatory marks
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02
Material sourcing
Fabric and trims are matched to product behavior, budget, availability, MOQ, testing, and color requirements.
You receive: fabric and trim photos with the approved shade reference
Quality controlMaterial receipt
Lot identity, shade grouping, width, weight, defects, trims, and supporting reports are checked at receipt.
- Approval / control
- Approval: swatch · lab dip · strike-off
- Inspection focus
- Shade & visual appearance · Testing documents
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03
Pattern & prototype
The pattern translates measurements and construction into the first physical sample for design review.
You receive: prototype photos from the front, back and construction details
Quality controlPrototype review
Construction sequence, seam type, placement, dimensions, and machine requirements are checked against the technical file.
- Approval / control
- Output: prototype · construction comments
- Inspection focus
- Construction & seam quality · Print / embroidery placement
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04
Fit & size set
Measurements, balance, mobility, finishing, and grading are checked and corrected against comments.
You receive: fit photos or a short video checked against the measurement chart
Quality controlFit & size-set approval
Measurements, balance, mobility, grading, function, and agreed tolerances are verified before sizes are released.
- Approval / control
- Approval: fit sample · size set
- Inspection focus
- Measurements & tolerances · Function & durability
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05
Pre-production lock
All materials, trims, measurements, artwork, labels, packaging, and workmanship standards are signed off.
You receive: photos of the signed pre-production sample, labels and packing
Quality controlPre-production control
The approved sample, specification, measurement chart, artwork, labels, materials, and workmanship are locked into one file.
- Approval / control
- Output: signed pre-production file
- Inspection focus
- Print / embroidery placement · Labels & regulatory marks · Corrective action records
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06
Bulk cutting & sewing
Material lots are checked, cutting is controlled by markers, and sewing starts with first-output verification.
You receive: first-output photos and a short production line video
Quality controlFirst output & inline control
Cut parts, first output, seam construction, appearance, machine settings, defect correction, and consistency are monitored.
- Approval / control
- Control: shade · cut parts · first output
- Inspection focus
- Construction & seam quality · Shade & visual appearance · Corrective action records
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07
Inline & final quality
Measurements and workmanship are checked during production, then final goods are inspected before packing.
You receive: inline and final inspection photos with the defect summary
Quality controlFinal inspection
Quantity, appearance, measurements, function, labeling, workmanship, and packing readiness are checked for release.
- Approval / control
- Release: inline findings · final inspection
- Inspection focus
- Measurements & tolerances · Function & durability · Construction & seam quality
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08
Packing & dispatch
Approved labels, folding, polybags, assortments, carton markings, and shipping documents are completed.
You receive: carton, label and loading photos before handover
Quality controlShipment release
Quantity, folding, polybags, assortments, carton marks, inspection disposition, and documents are verified before dispatch.
- Approval / control
- Output: packing records · shipment handover
- Inspection focus
- Packing & assortment · Labels & regulatory marks · Testing documents
Four documents. One standard.
Approved sample
The physical reference bulk is judged against.
Measurement chart
Finished measurements and tolerances, size by size.
Process sheet
Construction, stitching, and decoration placement.
Material record
Approved fabric, trims, and shade references.
Have a garment to develop? Send the brief.
We reply within one business day and sign an NDA on request.